What exactly is a dispensing machine used for?
Release time:
2024-07-08
Source:
The dispensing machine is used for precision point spraying and fluid control of adhesives, lubricants, sealants, and coatings. Its system is mainly used to meet the process applications of fixation, sealing, bonding, welding, filling, coating, spraying, filling (injection), marking, etc.
With the development of science and technology, the technology of the electronic industry continues to pursue the direction of simplicity, speed, simplicity, and excellence. Especially in welding and bonding processes, cost savings and efficiency improvement are required. The production process needs to be simple, fast, fine, and lightweight. Therefore, materials are starting to use more adhesives to replace welded products. Traditional manual dispensing cannot guarantee the accuracy of each flow rate, often resulting in uneven dispensing, greatly reducing production efficiency and qualification rate. Even in some subtle places, manual dispensing cannot achieve precise control of glue, and the birth of dispensing machines has made up for the shortcomings of this process, rather than manually completing some impossible dispensing operations.
The earliest dispensing machine was just a control system for controlling the amount of fluid dispensing. Later, it was discovered that although the amount of glue on hand devices could be controlled, the glue was inconsistent and not aesthetically pleasing. To achieve this effect, manual labor requires long-term training, which is undoubtedly a disadvantage of production. Through continuous exploration and research by R&D personnel, a new type of equipment has been developed that combines a rubber control system and automation equipment. In the early days, the shape of the device was still very large and did not receive effective promotion for many reasons. Firstly, the cost was very high; Secondly, the shape is too large to move easily; Thirdly, the development cycle for machines is very long. In order to adapt to market demand again and continue research and development, after thousands of trainings, we have obtained the standard dispensing machine currently available in the market, which has a small shape, flexible functions, and much lower cost than before.
The name of the dispensing machine comes from.
The dispensing machine first appeared in Europe, the United States, and other places, and its widespread application has saved labor costs. The electronic industry in Japan is gradually developing, and manual production cannot keep up with the production efficiency after the industry's development. They resolutely chose to introduce a dispensing machine instead of manually completing the dispensing operation. At that time, many manufacturers saw the advantages of dispensing machines, so they bought them one after another. In this way, dispensing machines continue to enter the Asian market.
The dispensing machine is an industry derived from the drip molding machine, designed to meet the demands of the electronic industry at that time that could not be achieved manually. Due to the small amount of adhesive used in the electronics industry, the amount of adhesive was too rough to meet the demand at that time. The small amount of adhesive used could only solve the problem of inaccurate manual glue application at that time. Although it can now not only meet the needs of adhesives, but also meet the needs of some fluids such as coatings, lubricants, solder pastes, etc. But when the dispensing machine first came out, most of it used glue, so the commonly used word glue was chosen in the industrial environment at that time, and it was named the dispensing machine according to the above explanation.
The mainstream industry applies dispensing machines.
1、 The automotive industry.
The fluid dispensing materials required for automobile assembly generally include: silicone resin, RTV sealant, UV cured adhesive and sealant, solder paste, cyanoacrylate, acrylic acid, single and two-component fluid epoxy resin, lubricating grease and oil, anaerobic liquid, etc. In cars, fluid dispensing materials generally revolve around these car components: wiring harnesses and connectors, brake pad assemblies, car sunroofs, instrument panels, firewall module seals, electrical components, AC generators, air conditioning, transmission systems, powertrain systems, windshields, engine secrets gaskets, sealing rings and lubricants, lithium battery module core coatings, fuel systems, switches, braking devices, internal and external lighting, mirrors, sensors, electronic mechanical components, frames, panels and suspension systems, interiors, flat filters, etc.
2、 The electronics industry.
Coating systems can help electronic product manufacturers use automated and accurate coating techniques to improve the sealing, fixation, and sealing processes of their products. Packaging electronic devices, circuits, switches, sensors, relays, and other equipment to achieve extreme effects such as moisture-proof, dust-proof, vibration, and environmental temperature fluctuations.
3、 The application of home appliance manufacturing industry.
For the household appliance manufacturing industry, Tianhao can provide a variety of coating systems to meet process applications such as fixation, sealing, bonding, and filling. Improve the precision and accuracy of coating, improve product quality, simplify the manual operation of workers cutting and pasting foam tape or other materials, improve production efficiency, and reduce the use and cost of materials. The coating system can provide the location of openings, joints, and corners for bonding or sealing household appliance components. Forming sealing gaskets to improve coating coverage and accuracy. Realize corner sealing filling, component bonding, and insulation material bonding. The insulation bonding of air pipelines involves directly applying adhesive to metal pipelines to form a permanent insulation layer, which can prevent leakage.
4、 The application of medical device manufacturing industry.
With the continuous improvement of people's living standards, the selection of medical devices will become more advanced, their product structure will continue to adjust, their functions will become more diverse, and their market capacity will continue to expand. The fluid dispensing materials required for the assembly of medical devices generally include silicone resin, EMI, RTV, UV cured adhesives and sealants, solder paste, cyanoacrylate, acrylic acid, single and two-component fluid epoxy resin, polyurethane, etc. These fluid dispensing materials generally revolve around components such as catheter assembly, packaging, respirators, ventilators, filters, micro motors, medical sensors, medical industry switches, converters, medical valves, medical microscope lenses, medical headlights, etc.
5、 The application of alternative energy manufacturing industry.
At present, the rise of alternative energy is a trend of continuous consumption of traditional energy and causing extremely serious environmental pollution around the world. Renewable energy includes solar energy, biomass energy, wind energy, hydro energy, geothermal energy, and ocean energy. The fluid dispensing materials required for the assembly of alternative energy products mainly include silicone resin, RTV sealant, acrylic ester, acrylic ester, lubricating grease and oil, single component and two-component fluid epoxy resin, etc. In photovoltaic solar energy dispensing applications, these fluid dispensing materials are generally used for panel frame welding, junction box connection, sealing, sealing, junction box and panel edge bonding, internal insulation, battery positioning, control, appearance improvement, thin glass mirror accessories, solar cell components bonding to solar panels, mold bonding, sealing, sealing, and other applications.